PhD Position on Multiscale Modelling of Manufacturing of Composite Aerostructures with Short Thermoplastic Tapes – Delft University of Technology (TU Delft) – Delft

  • Delft

Delft University of Technology (TU Delft)

To achieve significant progress in producing sustainable aircrafts in the future, the advancement of innovative and efficient production technologies are critical. Thermoplastic composite materials offer an ideal solution for this purpose. A concerted research and innovation effort is underway towards the development of production processes and machinery tailored for manufacturing thermoplastic composite components for the new generation of large aircrafts. This includes energy-efficient methods for the automated production of high-quality, lightweight aerospace structural components.

The aim of this PhD project is to develop and implement advanced simulation techniques to characterize in detail the thermomechanical aspects of the manufacturing process of thermoplastic composite structures, with particular emphasis on short (discontinuous) tapes. The project involves two main phases, namely the analysis of thermal aspects, including detailed distribution of temperature in microscopic aggregates of thermoplastic tapes, and mechanical aspects, including the simulation of the thermomechanical behavior of an aggregate during consolidation. The modelling approach is intended to bridge the gap between the micro- and mesoscopic length scales. The finite element simulations of the manufacturing process are meant to deliver insightful information about the manufacturing process of aerospace thermoplastic components, relating process parameters to the final product. The work involves verification and validation steps with experimental results obtained from a companion PhD project and in collaboration with various industrial partners.

The PhD project will be conducted at the department of Aerospace Materials and Structures (ASM) of the Faculty of Aerospace Engineering (AE) and will be embedded within the Lightweight Composites and Structures project of the “Luchtvaart in Transitie” (LiT) initiative, which brings together a variety of companies and knowledge institutes to develop materials, production technology and structures for ultra-efficient aircraft. This large-scale initiative of the Dutch growth fund is aligned with the mission of the ASM department to make aviation and spaceflight more sustainable by developing novel structures and materials that have a smaller environmental footprint by using less energy and enabling easier recycling, while simultaneously researching how to make structures smarter, lighter and safer, to support the transition to new sources of energy. 

Specifications

  • 38—40 hours per week
  • €2770—€3539 per month
  • Delft
  • Delft University of Technology (TU Delft)

    Requirements

    We are seeking for an excellent candidate who has knowledge on aerospace composite materials and structures with an interest on modelling and simulation of thermomechanical manufacturing processes using numerical methods as well as an affinity for validation activities with experimental results.

    In particular, we look for a candidate with:

  • A MSc degree (or a four-year BSc) in an appropriate discipline, including Aerospace, Mechanical, Civil or Electrical , Materials Science Engineering
  • Experience with finite element simulations, preferably for thermomechanical applications
  • A curiosity-driven mindset and a strong motivation of conducting independent research
  • Inclination for team-work and effective communication in an international environment
  • Desire to publish scientific articles and participate in project meetings and international conferences
  • Doing a PhD at TU Delft requires English proficiency at a certain level to ensure that the candidate is able to communicate and interact well, participate in English-taught Doctoral Education courses, and write scientific articles and a final thesis. For more details please check the .

    Conditions of employment

    Fixed-term contract: 4 years.

    Doctoral candidates will be offered a 4-year period of employment in principle, but in the form of 2 employment contracts. An initial 1,5 year contract with an official go/no go progress assessment within 15 months. Followed by an additional contract for the remaining 2,5 years assuming everything goes well and performance requirements are met.

    Salary and benefits are in accordance with the Collective Labour Agreement for Dutch Universities, increasing from € 2770 per month in the first year to € 3539 in the fourth year. As a PhD candidate you will be enrolled in the TU Delft Graduate School. The TU Delft Graduate School provides an inspiring research environment with an excellent team of supervisors, academic staff and a mentor. The Doctoral Education Programme is aimed at developing your transferable, discipline-related and research skills.

    The TU Delft offers a customisable compensation package, discounts on health insurance, and a monthly work costs contribution. Flexible work schedules can be arranged. 

    For international applicants, TU Delft has the . This service provides information for new international employees to help you prepare the relocation and to settle in the Netherlands. The Coming to Delft Service offers a for partners and they organise events to expand your (social) network.

    Employer

    Delft University of Technology

    Delft University of Technology is built on strong foundations. As creators of the world-famous Dutch waterworks and pioneers in biotech, TU Delft is a top international university combining science, engineering and design. It delivers world class results in education, research and innovation to address challenges in the areas of energy, climate, mobility, health and digital society. For generations, our engineers have proven to be entrepreneurial problem-solvers, both in business and in a social context.

    At TU Delft we embrace diversity as one of our core and we actively to be a university where you feel at home and can flourish. We value different perspectives and qualities. We believe this makes our work more innovative, the TU Delft community more vibrant and the world more just. Together, we imagine, invent and create solutions using technology to have a positive impact on a global scale. That is why we invite you to apply. Your application will receive fair consideration.

    Challenge. Change. Impact!

    Department

    Faculty Aerospace Engineering

    The Faculty of Aerospace Engineering at Delft University of Technology is one of the world’s most highly ranked (and most comprehensive) research, education and innovation communities devoted entirely to aerospace engineering. More than 200 science staff, around 270 PhD candidates and close to 3000 BSc and MSc students apply aerospace engineering disciplines to address the global societal challenges that threaten us today, climate change without doubt being the most important. Our focal subjects: sustainable aerospace, big data and artificial intelligence, bio-inspired engineering and smart instruments and systems. Working at the faculty means working together. With partners in other faculties, knowledge institutes, governments and industry, both aerospace and non-aerospace. Working in field labs and innovation hubs on our university campus and beyond. 

    Click to go to the website of the Faculty of Aerospace Engineering.

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